Drip Irrigation Pipe Production Line
Pre-Welded Outlet Flexible Pipe Production Line
Technical Parameters
Name | Working Pressure | Product Specifications | Production Speed | Hole Spacing | Installed Power |
Pre-Welded Outlet Flexible Pipe Production Line
| 0.6MPa | 3.5"~6" | 4-12m/min | 100-1500mm (adjustable) | 27KW |
Spacing 100mm | Line Speed 4 m/min |
Spacing 500mm | Line Speed 10 m/min |
Product Description
Qingdao Xindacheng plastic machinery Co.,Ltd has launched the Pre-Welded Outlet Flexible Pipe Production Line. The pre-welded hose is a high-efficiency, innovative hose that utilizes multi-layer composite technology and comes with built-in water outlet joint for quick connections.
The production line enables high-speed continuous production of drip irrigation hoses.
It features integrated modularization, high automation, and flexibility for various specifications.
The technology holds multiple patents.
Core Features of the Embedded Pre-Welded Hose Production Line
Strong Universality
Standardized Internationally Common Threaded Interface. Widely compatible with common pipe fittings on the market.
Easy Installation
Simplified installation process enables quick connections, reducing labor difficulty and time costs while improving construction efficiency.
Convenient Maintenance
External sealing connectors are detachable and replaceable if damaged. The structural design facilitates later maintenance, minimizing downtime for repairs.
High Pressure Resistance
The pre-welded hose can withstand 2–3 times the pressure of ordinary PE hoses, allowing it to cover larger agricultural areas.
Excellent Sealing
The pre-welded hose design ensures superior sealing performance, effectively preventing leaks and improving irrigation efficiency.
Additionally, the pre-welded hose features an outer white and inner black design can prevent seedlings from being scalded by heat absorption inside the pipe, making it highly suitable for agricultural irrigation applications.
Pre-Welded Outlet Flexible Pipe Production Line is designed for manufacturing pre-punched hoses, integrating processes such as unwinding, punching, welding, storage, and winding. The equipment is compact and highly automated.
Patent Structure Comparison of the Embedded Pre-Welded Hose Production Line
Common Products on the Market
Single welding connection, unstable strength.
Prone to leakage and detachment after prolonged use.
Our Patented Product
Welding + Bolted Dual Fixation
Pressure-locked structure effectively prevents leakage.
Core Components of the Pre-Welded Outlet Flexible Pipe Production Line
Equipment Dimensions: 20m (L) × 2m (W) × 2.5m (H).
Unwinding Device
The unwinding device is controlled by a tension control system and an automatic deviation correction system to ensure that the material is unwound at a uniform speed without deviation.
The automatic deviation correction device uses a servo motor and a grating controller to automatically correct the deviation of the water hose. Motor power: 0.75Kw
Internal Inlaid welding device
Vibration disc automatic feeding machine: Place the connector into the vibration disc, and the vibration disc will automatically discharge the connector.
Punching Device: Uses a rotating punch tool to create holes in the hose.
Ultrasonic Welding Machine: Power: 3200W.
Traction Device: 1.5Kw servo motor
Hose Storage Device:
The storage device is used to ensure the continuity of the subsequent welding process and is used to store the Polyethylene Laminated Woven Fabric that has been equipped with prefabricated components.
Adhesive Strip Mid-Seam Welding Device:
The adhesive strip is adhered to the water hose by means of heating and pressing. Through the welding device, the water hose and the adhesive strip are fused together, thereby forming a water hose that is firm and resistant to leakage.
Hose Welding Device:
The water hose is welded using the hot-melt welding technique. The flat hose with pre-installed components is heat-sealed to form a cylindrical water hose.
Dual-Station Winding Device:
Roll up the welded composite water hose into a coil. Use the metering device to measure the length. Manually change the coil to facilitate packaging of the product. Power: 2 * 1.5 Kw.
PLC Control System and Electrical Cabinet:
The production line can not only be linked together but also each of the multiple units can be independently controlled and monitored through PLC human-machine interface.
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