The influence of the degree of automation of irrigation pipe making machine on efficiency

The influence of the degree of automation of the irrigation pipe making machine on efficiency is mainly reflected in the following aspects:

Improve production efficiency:

A highly automated irrigation pipe making machine can achieve automated and continuous production. From the input of raw materials to the forming, punching, and winding of drip irrigation pipes, the entire process is highly automated and precisely controlled. Compared with traditional production lines, this high degree of automation can reduce manual operation positions by about 60% - 80%, reducing labor costs and reducing errors caused by human factors, such as production interruptions caused by worker errors, unqualified product quality, etc. Condition. This not only reduces the company's labor costs and management costs, but also significantly improves production efficiency. For example, the Xindacheng 450 model irrigation pipe making machine has a production speed of up to 450 meters per minute, which can meet large-scale production and improve production efficiency.

Ensure product quality

Automated production lines are usually equipped with automatic detection and control systems, which can monitor various parameters in the production process in real time, such as temperature, pressure, speed, etc., and make automatic adjustments to ensure the consistency and stability of the product. For example, the fully automatic punching machine of Xindacheng 450 irrigation pipe making machine has a punching speed of 4,000 times per minute, and adopts a fully automatic mechanical punching device, the most advanced mechanical technology in Europe; the identification of drippers, the punching speed and the spacing size accuracy are controlled by an advanced PLC system to achieve high speed and correctness of each punching and effective monitoring of each punching. External online punching imaging monitoring, punching status analysis, and automatic alarm system. Take pictures of each punching state under high-speed operation and store the drip irrigation tape punching information. This precise control reduces product quality problems caused by human factors and improves the product qualification rate.

Reduce scrap rate and production costs

Through precise control and real-time monitoring, automated production lines can reduce the scrap rate during the production process and improve the utilization rate of raw materials. This not only reduces production costs, but also reduces resource waste and is in line with the concept of sustainable development.

Enhance production flexibility

Production lines with a high degree of automation usually have higher production flexibility and can quickly adapt to the production needs of different specifications and types of drip irrigation tapes, reducing line changeover time and production delays.

Improve response speed and after-sales service quality

Automated production lines are usually equipped with intelligent monitoring and alarm systems that can monitor the operating status and fault conditions of equipment in real time. When equipment fails, it can respond quickly and send out alarm signals for timely repair and processing. This not only reduces production delays and losses due to equipment failure, but also improves the quality and response speed of after-sales service.

In summary, the degree of automation of  the irrigation pipe making machine has a significant impact on efficiency. Improving the degree of automation can not only improve production efficiency, ensure product quality stability, reduce scrap rates and production costs, but also enhance production flexibility and improve after-sales service quality. Therefore, in the production process of drip irrigation pipes, attention should be paid to improving the automation of the production line to adapt to changes in market demand and improve the competitiveness of the enterprise.